Manufacturing Processes for Engineering Materials (6th Edition)

Description

For undergraduate courses in Mechanical, Industrial, Metallurgical, and Materials Engineering Programs.

For graduate courses in Manufacturing Science and Engineering.

Manufacturing Processes for Engineering Materials addresses advances in all aspects of manufacturing, clearly presenting  comprehensive, up-to-date, and balanced coverage of the fundamentals of materials and processes. With the Sixth Edition, students learn to properly assess the capabilities, limitations, and potential of manufacturing processes and their competitive aspects. The authors present information that motivates and challenges students to understand and develop an appreciation of the vital importance of manufacturing in the modern global economy. The numerous examples and case studies throughout the book help students develop a perspective on the real-world applications of the topics described in the book. As in previous editions, this text maintains the same number of chapters while continuing to emphasize the interdisciplinary nature of all manufacturing activities, including the complex interactions among materials, design, and manufacturing processes.

Key Features

The Sixth Edition of Manufacturing Processes for Engineering Materials has been thoroughly updated , with numerous new materials and illustrations relevant to all aspects of manufacturing:

• NEW! QR codes give students readily available video insight into real manufacturing operations by using their smartphone or tablet to access the Internet. Users must download a QR code reader to their smart device; data and roaming charges may also apply.
• Each chapter now begins with a list of variables  for the topics covered in that chapter.
• REVISED AND UPDATED! illustrations and examples Indicate recent advances  in manufacturing.
• More cross references to other relevant sections, tables, and illustrations have been added to the book.
• EXPANDED! Questions, Problems, and Design problems at the end of each chapter are significantly expanded .
• UPDATED! Bibliographies at the end of each chapter are thoroughly updated .
• EXPANDED! Solutions Manual, available for use by instructors, has been expanded and now provides Matlab code for numerous problems, allowing instructors to easily change the relevant parameters.

New to this Edition

Feature updates

• QR codes give students readily available video insight into real manufacturing operations by using their smartphone or tablet to access the Internet. Users must download a QR code reader to their smart device; data and roaming charges may also apply.
• Each chapter now begins with a list of variables  for the topics covered in that chapter.
• REVISED AND UPDATED! illustrations and examples Indicate recent advances  in manufacturing.
• More cross references to other relevant sections, tables, and illustrations have been added to the book.
• EXPANDED! Questions, Problems, and Design problems at the end of each chapter are significantly expanded .
• UPDATED! Bibliographies at the end of each chapter are thoroughly updated .
• EXPANDED! Solutions Manual, available for use by instructors, has been expanded and now provides Matlab code for numerous problems, allowing instructors to easily change the relevant parameters.

 Chapter and Content Updates include:

1.  Economic multiplier; technology readiness level; case study on three-dimensional printing of guitars; expansion of general trends in manufacturing.
2. Leeb hardness test, expansion of flow stress description.
3. Advanced high-strength steels; 3rd generation steels; expansion of discussion on magnesium; chromium; rare-earth metals.
4. Environmentally-friendly lubricants; validation of products and processes.
5. Strip casting; mold ablation; design of ribs in castings; computer modeling of casting; a new case study.
6. Servo presses; electrically-assisted forging; the Hall process; a new case study.
7. Single-point incremental forming; age forming; hot stamping.
8. Expansion of tool-condition monitoring; through the cutting-tool cooling.
9.  Expansion of laser machining; blue-arc machining; laser microjet; hybrid machining systems.
10. Electrically-conductive polymers; big-area additive manufacturing; laser engineered net shaping; friction stir modeling; the Maker movement; design for additive manufacturing.
11. Expansion of metal injection molding; dynamic compaction of powders; combustion synthesis; pseudo-isostatic pressing; roll densification; graphene.
12. Expansion of friction welding; case study on Blisks.

Table of Contents

1. Introduction
2. Fundamentals of the Mechanical Behavior of Materials
3. Structure and Manufacturing Properties of Metals
4. Tribology, Metrology and Product Quality
5. Casting Processes and Heat Treatment
6. Bulk Deformation Processes
7. Sheet-Metal Processes
8. Machining Processes
9. Material-Removal Processes
10. Polymer Processing and Additive Manufacturing
11. Powder Metallurgy and Processing of Ceramics and Glasses
12. Joining and Fastening Processes
13. Micro- and Nanomanufacturing
14. Automation of Manufacturing Processes and Operations
15. Computer-Integrated Manufacturing Systems
16. Competitive Aspects of Product Design and Manufacturing

Author(s) Description

Serope Kalpakjian is professor emeritus of mechanical and materials engineering at the Illinois Institute of Technology. He is the author of Mechanical Processing of Materials and co-author of Lubricants and Lubrication in Metalworking Operations (with E.S. Nachtman); both of the first editions of his textbooks Manufacturing Processes

for Engineering Materials and Manufacturing Engineering and Technology have received the M. Eugene Merchant Manufacturing Textbook Award. He has conducted research in various areas of manufacturing, is the author of numerous technical papers and articles in handbooks and encyclopedias, and has edited several conference proceedings. He also has been editor and co-editor of various technical journals and has served on the editorial board of Encyclopedia Americana.

Steven R. Schmid is professor of Aerospace and Mechanical Engineering at the University of Notre Dame, where he teaches and conducts research in the general areas of manufacturing, machine design, and tribology. He received his

B.S. degree from Illinois Institute of Technology (with Honors) and Master’s and Ph.D. degrees from Northwestern University, all in mechanical engineering. He has received numerous awards, including the John T. Parsons Award from SME, the Newkirk Award from ASME, the Kaneb Center Teaching Award (three times), and the Ruth and Joel Spira Award for Excellence in Teaching.