Energy Management for the Metals Industry

Description

Energy management training and solutions are not one size fits all. While some general methods apply, the metals industry has its own unique processes and environments for which a more tailored approach is necessary. Aimed at managers, engineers, and supervisors working in the metals industry, Energy Management for the Metals Industry offers specifics that can help readers in the metals field achieve energy savings for their companies.

The book explains general energy management methods and offers approaches germane to the metals industry. It discusses the benefits and reasons for implementing an energy management program and the requirements necessary to begin one. The book covers defining and measuring performance, setting baselines, and benchmarking a plant and its processes. It also discusses analyzing data, identifying projects, improving processes, setting goals, and creating an action plan, while controlling and evaluating progress. Real-world examples highlight concepts and illustrate potential pitfalls.

Table of Contents

1. Chapter One: Introduction
   1. Summary
   2. Purpose
   3. Why Energy Management?
   4. The Energy Management Program
   5. Steps to Energy Management
2. Chapter Two: Commit to the Program
   1. Energy Manager
   2. Energy Team
   3. Energy Policy
3. Chapter Three: Define and Measure Performance
   1. Data Collection
   2. Equipment List & Energy Profile
   3. Power and Energy
   4. Electricity
   5. Primary Fuels – Natural Gas, Oils, & Coal
   6. Gas Meters
   7. Secondary Fuels & Gases
   8. Process Performance Indicators
   9. KPI’s – Key Performance Indicators
   10. Setting Overall Goals
   11. Benchmarks
4. Chapter Four: Analyze Data and Identify Projects
   1. Data Analysis
   2. Energy Intensity
   3. Project List
   4. Types of Projects
   5. Process Heating
   6. Waste Heat Recovery
   7. Furnace Testing
   8. Technical System Analysis
5. Chapter Five: Do the Improvements
   1. Creating the Action Plan
   2. Project Methodology
6. Chapter Six: Control and Evaluate Progress
   1. Track Progress
   2. Communication
   3. Recognize Achievements
   4. Certification
   5. Conclusion
7. Appendices
8. Appendix I – General Energy Resources
9. Appendix II – Materials Specific Resources
10. Appendix III – 250+ Ways to Reduce Industrial Utility Costs
11. Appendix IV – Materials Specific Energy Saving Ideas
12. Bibliography

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